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wire and cable machinery Syria Flexible Wire And Cable Making Machine , 20 years Wire And Cable Production Engineer Support
1. APPLICATION :
It's used for the copper wire insulation coating, then the wire get cooling through water to finished products. The product can be power cable, automotive wire, communication cable, magnetic wire, LAN cable and so on.
CONSISTING COMPONENTS
1. Pay off stand
2. dancer
3. 100mm Main extruder + 50 mm extruder machine
4. Automated loader & dryer
5. Crosshead
6. Moving trough
7. Single layer Main cooling trough
8. Water wiper
9. Digital Diameter controller
10. Ink Mark printer
11. Caterpillar
12. Spark tester
13. Meter counter
14. Take up
15. PLC SIEMENS Control box
2. MAIN PARTS BRAND
1. Motor: Germany-Siemens
2. Inverter: Germany-Siemens or YASKAWA Japan
3. Electric equipment: Siemens and Omron
4. Bearing: NSK from Japan
5. Belt: Mitsubishi
TECHNICAL PARAMETER
Power: 380V, 50Hz three phase or customer's requirement
Main motor power: 75kw
Finish wire diameter: 5.0— 60 mm
Temperature control: 11 zones
Line speed: 90m/min
Rotation speed: 100 rpm/min
Max accumulating length: 200m
Extrusion capacity: 450 kg/h
Bobbin dia.: 800-1600mm
5, MAIN PARTS FUNCTION
1. Inverter: The speed can be changed from zero to max
2. Pay-off tension: Control automatically by electricity
3. Take-up machine uses Polish rod, transverse and distance can be adjusted by plain shaft.
4. Machine center height: 1 meter
5. Diameter of screw: 100mm, L/D of screw: 26/1. Material: 38 CrMoAiA,
6. The surface of screw is carburized and quenched, electroplated with hard cr.
7. Inside diameter of screw tube: 100mm. Material: 38 CrMoAiA,
8. The surface is carburized and quenched.
9. The material of insulation are PVC, XLPE, LSHF
10. Production direction: Pay-off on the left. Take-up on the right. Customer's requirement
11. Color of production line is light blue(automobile finish ), safe cover is yellow OR customer's requirement
12. PROMOT SWITCH counter, set length freely.
13. Automatically stop: When the counter has reached to your desired length, the Take up will stop automatically, if wire breaks abnormal and self-actuating brake.
Consisting Components: | Model: | 100 | ||
Pay off stand | 2 | Pay off bobbin size: | 800-1600 mm | |
Dancer | 1 | Screw size: | 100mm | |
Main extruder | 1 | L/D: | 26:1 | |
loader & dryer | 1 | Output capacity: | 450 kg/hr | |
Crosshead | 1 | Temperature control: | 11 zones | |
Moving trough | 1 | Max. accumulating length: | 200 m | |
Main cooling trough | 1 | Finished cable diameter: | 5.0---60.0 mm | |
Water wiper | 1 | Max. line speed: | 450 m/min | |
Diameter controller | 1 | Take up bobbin size: | 800-1600 mm | |
printer | 1 | |||
Accumulator | 1 | |||
Capstan | 1 | |||
Spark tester | 1 | |||
Meter counter | 1 | |||
Take up | 2 | |||
Control box | 1 |
HOOHA-extrusion line | ||||||||||
NO | Model | Screw | Main Extruder Output | Main extruder Motor Power | Co-Extruder Output | Co -extruder Motor Power | ||||
Dia | L/D | Rotation | ||||||||
(mm) | Ratio | Speed | ||||||||
(r/min) | (kg/h) | (kw) | (kg/h) | (kw) | ||||||
1 | 30 | 30 | 25 | 40~100 | 10~12 | 7.5 | 0 | 0 | ||
2 | 50 | 50 | 26 | 40~100 | 60~70 | 15 | 0 | 0 | ||
3 | 50+ | 50 | 26 | 40~100 | 60~70 | 15 | 10~12 | 3.7 | ||
4 | 65 | 65 | 26 | 40~100 | 80~100 | 22 | 0 | 0 | ||
5 | 70+35 | 70 | 26 | 40~100 | 110~130 | 30 | 10~12 | 3.7 | ||
6 | 70+40 | 70 | 26 | 40~100 | 110~130 | 30 | 30~40 | 11 | ||
7 | 80 | 80 | 26 | 40~100 | 180~200 | 37 | 0 | 0 | ||
8 | 80+40 | 80 | 26 | 40~100 | 180~200 | 37 | 30~40 | 7.5 | ||
9 | 80+50 | 80 | 26 | 40~100 | 180~200 | 37 | 60~70 | 11.25 | ||
10 | 90 | 90 | 26 | 30~90 | 240~260 | 55 | 0 | 0 | ||
11 | 90+50 | 90 | 26 | 30~90 | 240~260 | 55 | 30~40 | 7.5 | ||
12 | 100 | 100 | 26 | 30~90 | 390 | 55 | 0 | 0 | ||
13 | 120 | 120 | 26 | 30~90 | 640 | 90 | 0 | 0 | ||
14 | 150 | 150 | 26 | 30~90 | 860 | 110 | 0 | 0 | ||
NO | Product size | Crosshead | Heating Zones of cylinder | |||||||
Line Speed | ||||||||||
(mm) | (m/min) | (kw) | ||||||||
1 | 0.15~0.80 | 0.2~1.0 | 10~600 | Fixed | Single | 4/6(U7) | 4 zone 2.4kw | |||
2 | 0.5~4.0 | 0.8~5.0 | 10~600 | Fixed | Single | 4/6(U7) | 4 z * 2.4kw | |||
3 | 0.5~4.0 | 0.8~5.0 | 10~600 | Fixed | Single+ stripe | 4/6(U7) | 4 z * 2.4kw | |||
4 | 1.0~10 | 2.0~12 | 10~600 | Fixed /manual | Single | U7~U14 | 4 z * 3.0kw | |||
5 | 1.6~12 | 2.0~15 | 10~700 | Fixed /manual | Single+ stripe | U7~U14 | 5 z * 4.0kw | |||
6 | 1.6~12 | 2.0~15 | 10~700 | Fixed /manual | Single+ stripe/skin | U7~U14 | 5 z * 4.0kw | |||
7 | 2.0~20 | 3.0~25 | 10~700 | Fixed /manual | Single | Manual centering | 5 z * 3.6kw | |||
8 | 2.0~20 | 3.0~25 | 10~700 | Fixed /manual | Single+ stripe/skin | Manual centering | 5 z * 3.6kw | |||
9 | 2.0~20 | 3.0~25 | 10~700 | Fixed /manual | Single+ stripe/skin | Manual centering | 5 z * 3.6kw | |||
10 | 5.0~35 | 9~30 | 10~700 | Fixed /manual | Single | Manual centering | 5 z * 4.5kw | |||
11 | 5.0~35 | 10~33 | 10~700 | Fixed /manual | Single+skin | Manual centering | 5 z * 4.5kw | |||
12 | 4.0~30 | 5.0~50 | 10~220 | manual | Single | Manual centering | 5 z * 4.5kw | |||
13 | 4.0~30 | 10~80 | 10~150 | manual | Single | Manual centering | 5 z * 4.5kw | |||
14 | 4.0~30 | 15~120 | 10~100 | manual | Single | Manual centering | 5 z * 4.5kw |
HOOHA-extrusion line | ||||||||
NO | Model | Pay off | Tension Controller | Cooling trough | Capstan / Caterpillar | |||
1st Cooling | 2nd Cooling | |||||||
Bobbin | Power | wheel | Power | |||||
Dia. | Dia. | |||||||
(mm) | (kw) | (mm) | (kw) | (m) | (m) | |||
1 | 30 | 300~400 | 4 | 300 | 2.5kg.m | 1.5 | 4m single | Capstan |
2 | 50 | 400~630 | 7.5 | 400 | 5.0kg.m | 1.5 | 4m*2 double | Capstan |
3 | 50+ | 400~630 | 7.5 | 400 | 5.0kg.m | 1.5 | 4m*2 double | Capstan |
4 | 65 | 500~630 | 7.5 | 400 | 5.0kg.m | 1.5 | 6m*2 double | Capstan |
5 | 70+35 | 500~630 | 7.5 | 400 | 5.0kg.m | 1.5 | 6m*2 double | Capstan |
6 | 70+40 | 500~630 | 7.5 | 400 | 5.0kg.m | 1.5 | 6m*2 double | Capstan |
7 | 80 | 630~800 | 7.5 | 500 | 10kg.m | 1.5 | 6m*2 double | Capstan |
8 | 80+40 | 630~800 | 7.5 | 500 | 10kg.m | 2 | 6m*2 double | Capstan |
9 | 80+50 | 630~800 | 7.5 | 500 | 10kg.m | 2 | 6m*2 double | Capstan |
10 | 90 | 630~1000 | 7.5 | 800 | 10kg.m | 2 | 6m*2 double | Capstan/ Caterpillar |
11 | 90+50 | 630~1000 | 7.5 | 800 | 10kg.m | 2 | 6m*2 double | Capstan/ Caterpillar |
12 | 100 | 1250~1600 | 7.5 | 800 | 10kg.m | 4 | 12m single | Caterpillar |
13 | 120 | 1600~2200 | 7.5 | 1250 | 10kg.m | 4 | 12m single | Caterpillar |
14 | 150 | 2200~3150 | 7.5 | 1600 | 10kg.m | 4 | 12m single | Caterpillar |
NO | Capstan / Caterpillar | Accumulator | Take up | Line Length | ||||
Power | Power | Bobbin | Power | |||||
(KW) | (kg.f) | Dia. | (kw) | |||||
(mm) | (m) | |||||||
1 | Capstan | 2.2 | Φ375 | Φ180 | 0.75 | 300~400 | 2.2 | 12~15m |
2 | Capstan | 4 | Φ375 | Φ180~300 | 0.75~1.5 | 400~630 | 4 | 20~28m |
3 | Capstan | 4 | Φ375 | Φ180~300 | 0.75~1.5 | 400~630 | 4 | 20~28m |
4 | Capstan | 4 | Φ500 | Φ300 | 1.5 | 630~800 | 4 | 20~35m |
5 | Capstan | 4 | Φ500 | Φ300~420 | 1.5 | 630~800 | 4 | 20~35m |
6 | Capstan | 4 | Φ500 | Φ300~420 | 1.5 | 630~800 | 4 | 20~35m |
7 | Capstan | 4 | Φ630 | Φ420 | 1.5 | 630~1000 | 4 | 25~38m |
8 | Capstan | 4 | Φ630 | Φ420 | 1.5 | 630~1000 | 4 | 25~38m |
9 | Capstan | 4 | Φ630 | Φ420 | 1.5 | 630~1000 | 4 | 25~38m |
10 | Capstan/ Caterpillar | 5.6 | Φ630 | Φ420~800 | 1.5/3.7 | 800~1250 | 5.5 | 28~40m |
11 | Capstan/ Caterpillar | 5.6 | Φ630 | Φ420~800 | 1.5/3.7 | 800~1250 | 5.5 | 28~40m |
12 | Caterpillar | 5.6 | 1250~2200 | 5.5 | 32~55m | |||
13 | Caterpillar | 5.6 | 1600~2500 | 5.5 | 32~55m | |||
14 | Caterpillar | 5.6 | 2200~3150 | 5.5 | 32~55m |
3. MAIN PARTS BRAND
1. Motor: Siemens
2. Inverter: Germany-Siemens or YASKAWA Japan
3. Electric equipment: Siemens and Omron
4. Bearing: NSK from Japan
5. Belt : Mitsubishi
Pre-service and after service
1. Sport expedition and Professional feasibility proposal;
2. Equipment configuration, Model Reference and Equipment technical advice.
3. For customers invest, Matching, Material selection, Development personnel and Training full-service.
After-sales Service
1. Regular maintenance and product tracking service;
2. Cost price for required parts in life;
3. Provide high quality and fastest efficient after service.